12 KV Compact Substation (CSS) Manufacturer in Navi Mumbai

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EL-Tech Controls manufactures and supplies the 12 KV Compact Substation in Navi Mumbai for distribution transformer centres, HT consumers, industrial plants, townships, hospitals and commercial buildings. Every panel is built at our Ambad MIDC, Nashik works, where we have made MV switchgear since 1995.

MSEDCL ApprovedPWD & MES ApprovedType Tested at ERDA, BarodaManufacturing Since 1995Delivery Across Navi Mumbai

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12 KV Compact Substation for Navi Mumbai's Power Distribution

Navi Mumbai combines the TTC and Taloja industrial belts with planned CIDCO nodes, and the new airport area around Ulwe and Panvel is creating fresh demand for 11 KV distribution. All components are housed in one enclosure with separate I/C and O/G compartments, natural ventilation and IP55 protection (IEC 60529), with doors fitted with double-point closing and flush handles for padlocking.

Our panels are approved by MSEDCL (C.E. Distribution), PWD (C.E. Electricals) and Garrison Engineers (MES), and are type-tested at ERDA, Baroda, so they are accepted for new HT connections and transformer centres under MSEDCL in Navi Mumbai. Each panel is built to suit the transformer rating and site layout, for indoor or outdoor use.

Product Details

The compact substation is designed for personnel safety where H.T. equipment is located in populated areas. It is designed and tested in accordance with IEC 62271-200 and contains a metering kiosk (CT and PT) and a medium voltage load break switch, suitable for all 11 KV H.T. consumers.

Material and Construction

  • Frame made of heavy steel sheet that protects all mechanical parts from dust, insects and rain.
  • Simple, compact and tested construction that does not age or deteriorate during long periods of inactivity.
  • Epoxy resin supporting insulators that withstand the electrodynamic stresses guaranteed by the switch.
  • 100% non-porous powder coating with provision for cable entry.

Safety Mechanisms

  • Independent quick break and make operating mechanism, with springs always in the 'off' position.
  • Load break switch with fully interlocked earthing blades.
  • Interlock between LBS and door: the door cannot open while the LBS is engaged.
  • Interlock between front door and LBS: the LBS cannot be engaged while the front door is open.
  • Interlock between LBS and earth switch: the earth switch disconnects first, and only then does the LBS engage.
  • Blowing of a single HRC fuse trips the LBS immediately to prevent single phasing.

Performance

  • The arc is extinguished quickly by self-generated air through three piston cylinders, one per pole, mounted in axis with the insulators.
  • The volume of blown air and the contact separation speed ensure reliable switching even in harsh conditions.

Technical Overview

ParameterDetails
Rated voltage12 KV (for 11 KV distribution systems)
Design standardIEC 62271-200
Degree of protectionIP55 as per IEC 60529
MeteringCT and PT metering kiosk
CompartmentsSeparate I/C and O/G compartments, natural ventilation
InsulatorsEpoxy resin
EnclosureHeavy steel sheet, powder coated, indoor / outdoor
ApprovalsMSEDCL C.E. Distribution, PWD C.E. Electricals, Garrison Engineers (MES)
Type testingERDA, Baroda

Advantages

  • Elegant and compact design
  • Uses minimum land area
  • Reduces cable length
  • Requires fewer jointing kits
  • Maintenance free
  • Easy and smooth operation
  • Safety interlocks
  • Unique and compact design
  • Elegant look
  • Low maintenance cost
  • No overhead lines required
  • Electrically safe, fully enclosed cubicle
  • Safety interlocks allow semi-skilled operation

Suitable for rooftops, basements and portable construction sites. It is easy to install and can be mounted on skid frames, channels with lifting hooks or portable trolleys.

Choose the Right Panel for Your Navi Mumbai Site

Panel typeBest for
12 KV LBSF PanelReplacing existing or new DP structures at any transformer centre
LBSF Coupled TypeSpace-constrained sites, basements and congested city areas
Feeder Pillar TypeTownships, hospitals and industries with more than one transformer
Feeder Pillar + CoupledMalls, business centres, IT parks and multi-townships
LBS Isolator PanelIsolation-only requirements
One I/C & Multiple O/G2 to 3 transformers at one location; a single cable saves up to 40% cost
Compact Substation11 KV HT consumers needing LBSF and metering in one IP55 enclosure

Applications in Navi Mumbai

  • Chemical, pharma and engineering units in TTC and Taloja MIDC
  • IT parks and data centres in Airoli, Mahape and Ghansoli
  • CIDCO housing and township projects in Kharghar, Ulwe and Panvel
  • Logistics and warehousing near JNPA and Dronagiri
  • Hospitals, malls and commercial complexes

Frequently Asked Questions

Do you supply the 12 KV Compact Substation in Navi Mumbai?

Yes. EL-Tech Controls manufactures the 12 KV Compact Substation at its Ambad MIDC, Nashik works and supplies it to sites across Navi Mumbai, including TTC MIDC, Mahape, Rabale, Ghansoli, Airoli and Turbhe.

Are your panels approved for use in Navi Mumbai?

Our panels are approved by MSEDCL (C.E. Distribution), PWD (C.E. Electricals) and Garrison Engineers (MES), and are type-tested at ERDA, Baroda, so they are accepted for new HT connections and transformer centres under MSEDCL in Navi Mumbai.

What is a 12 KV Compact Substation?

The compact substation is designed for personnel safety where H.T. equipment is located in populated areas. It is designed and tested in accordance with IEC 62271-200 and contains a metering kiosk (CT and PT) and a medium voltage load break switch, suitable for all 11 KV H.T. consumers.

What does an EL-Tech compact substation include?

It combines a medium voltage load break switch, a CT and PT metering kiosk and separate I/C and O/G compartments in one IP55 enclosure, designed to IEC 62271-200.

Is the 12 KV Compact Substation suitable for humid, salt-laden coastal air in Navi Mumbai?

Yes. The fully enclosed heavy steel sheet body and powder coating protect the mechanism from rain, dust and the humid coastal air of Navi Mumbai.

How do I get a quotation for the 12 KV Compact Substation in Navi Mumbai?

Call +91 98220 21564, email response@eltechcontrols.com or fill in the enquiry form with your transformer rating, number of transformers and site location in Navi Mumbai.

Areas We Serve in Navi Mumbai

  • TTC MIDC
  • Mahape
  • Rabale
  • Ghansoli
  • Airoli
  • Turbhe
  • Vashi
  • Nerul
  • Belapur
  • Kharghar
  • Taloja MIDC
  • Panvel
  • Ulwe
  • Dronagiri

Why EL-Tech Controls

  • Over two decades of LBSF panel manufacturing
  • Easy and smooth operation, no overhead lines
  • Fully enclosed, electrically safe cubicle
  • Safety interlocks allow semi-skilled operation
  • Less space and low maintenance cost
  • Direct manufacturer supply to Navi Mumbai

Contact for Navi Mumbai Enquiries

+91 98220 21564
+91 253 2383478 / 2380076
response@eltechcontrols.com
A-9/4/3, MIDC, Ambad, Nashik 422010

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