EL-Tech Controls manufactures and supplies the 12 KV Compact Substation in Bhiwandi for distribution transformer centres, HT consumers, industrial plants, townships, hospitals and commercial buildings. Every panel is built at our Ambad MIDC, Nashik works, where we have made MV switchgear since 1995.
12 KV Compact Substation for Bhiwandi's Power Distribution
Bhiwandi is India's largest warehousing and logistics hub, and new warehouse parks along the Mumbai-Nashik highway each need dependable 11 KV transformer centres. All components are housed in one enclosure with separate I/C and O/G compartments, natural ventilation and IP55 protection (IEC 60529), with doors fitted with double-point closing and flush handles for padlocking.
In Bhiwandi, power is distributed by Torrent Power and MSEDCL. Our panels are approved by MSEDCL (C.E. Distribution), PWD (C.E. Electricals) and Garrison Engineers (MES), and are type-tested at ERDA, Baroda. Share your utility or consultant specification and we will confirm compliance before manufacturing. Each panel is built to suit the transformer rating and site layout, for indoor or outdoor use.
Product Details
The compact substation is designed for personnel safety where H.T. equipment is located in populated areas. It is designed and tested in accordance with IEC 62271-200 and contains a metering kiosk (CT and PT) and a medium voltage load break switch, suitable for all 11 KV H.T. consumers.
Material and Construction
- Frame made of heavy steel sheet that protects all mechanical parts from dust, insects and rain.
- Simple, compact and tested construction that does not age or deteriorate during long periods of inactivity.
- Epoxy resin supporting insulators that withstand the electrodynamic stresses guaranteed by the switch.
- 100% non-porous powder coating with provision for cable entry.
Safety Mechanisms
- Independent quick break and make operating mechanism, with springs always in the 'off' position.
- Load break switch with fully interlocked earthing blades.
- Interlock between LBS and door: the door cannot open while the LBS is engaged.
- Interlock between front door and LBS: the LBS cannot be engaged while the front door is open.
- Interlock between LBS and earth switch: the earth switch disconnects first, and only then does the LBS engage.
- Blowing of a single HRC fuse trips the LBS immediately to prevent single phasing.
Performance
- The arc is extinguished quickly by self-generated air through three piston cylinders, one per pole, mounted in axis with the insulators.
- The volume of blown air and the contact separation speed ensure reliable switching even in harsh conditions.
Technical Overview
| Parameter | Details |
|---|---|
| Rated voltage | 12 KV (for 11 KV distribution systems) |
| Design standard | IEC 62271-200 |
| Degree of protection | IP55 as per IEC 60529 |
| Metering | CT and PT metering kiosk |
| Compartments | Separate I/C and O/G compartments, natural ventilation |
| Insulators | Epoxy resin |
| Enclosure | Heavy steel sheet, powder coated, indoor / outdoor |
| Approvals | MSEDCL C.E. Distribution, PWD C.E. Electricals, Garrison Engineers (MES) |
| Type testing | ERDA, Baroda |
Advantages
- Elegant and compact design
- Uses minimum land area
- Reduces cable length
- Requires fewer jointing kits
- Maintenance free
- Easy and smooth operation
- Safety interlocks
- Unique and compact design
- Elegant look
- Low maintenance cost
- No overhead lines required
- Electrically safe, fully enclosed cubicle
- Safety interlocks allow semi-skilled operation
Suitable for rooftops, basements and portable construction sites. It is easy to install and can be mounted on skid frames, channels with lifting hooks or portable trolleys.
Choose the Right Panel for Your Bhiwandi Site
| Panel type | Best for |
|---|---|
| 12 KV LBSF Panel | Replacing existing or new DP structures at any transformer centre |
| LBSF Coupled Type | Space-constrained sites, basements and congested city areas |
| Feeder Pillar Type | Townships, hospitals and industries with more than one transformer |
| Feeder Pillar + Coupled | Malls, business centres, IT parks and multi-townships |
| LBS Isolator Panel | Isolation-only requirements |
| One I/C & Multiple O/G | 2 to 3 transformers at one location; a single cable saves up to 40% cost |
| Compact Substation | 11 KV HT consumers needing LBSF and metering in one IP55 enclosure |
Applications in Bhiwandi
- Warehousing and logistics parks along the Mumbai-Nashik highway
- Powerloom and textile units
- Cold storages and distribution centres
- Industrial sheds and light manufacturing
- Residential and commercial projects
Frequently Asked Questions
Do you supply the 12 KV Compact Substation in Bhiwandi?
Yes. EL-Tech Controls manufactures the 12 KV Compact Substation at its Ambad MIDC, Nashik works and supplies it to sites across Bhiwandi, including Bhiwandi City, Kalher, Purna, Vadpe, Dapode and Padgha.
Are your panels approved for use in Bhiwandi?
In Bhiwandi, power is distributed by Torrent Power and MSEDCL. Our panels are approved by MSEDCL (C.E. Distribution), PWD (C.E. Electricals) and Garrison Engineers (MES), and are type-tested at ERDA, Baroda. Share your utility or consultant specification and we will confirm compliance before manufacturing.
What is a 12 KV Compact Substation?
The compact substation is designed for personnel safety where H.T. equipment is located in populated areas. It is designed and tested in accordance with IEC 62271-200 and contains a metering kiosk (CT and PT) and a medium voltage load break switch, suitable for all 11 KV H.T. consumers.
What does an EL-Tech compact substation include?
It combines a medium voltage load break switch, a CT and PT metering kiosk and separate I/C and O/G compartments in one IP55 enclosure, designed to IEC 62271-200.
Is the 12 KV Compact Substation suitable for heavy monsoon rain in Bhiwandi?
Yes. The heavy steel sheet enclosure protects the mechanism from rain, dust and insects, which matters during Bhiwandi's heavy monsoon.
How do I get a quotation for the 12 KV Compact Substation in Bhiwandi?
Call +91 98220 21564, email response@eltechcontrols.com or fill in the enquiry form with your transformer rating, number of transformers and site location in Bhiwandi.
Areas We Serve in Bhiwandi
- Bhiwandi City
- Kalher
- Purna
- Vadpe
- Dapode
- Padgha
- Anjur Phata
- Kasheli
- Sonale
- Mankoli
Why EL-Tech Controls
- Over two decades of LBSF panel manufacturing
- Easy and smooth operation, no overhead lines
- Fully enclosed, electrically safe cubicle
- Safety interlocks allow semi-skilled operation
- Less space and low maintenance cost
- Direct manufacturer supply to Bhiwandi
Contact for Bhiwandi Enquiries
+91 98220 21564
+91 253 2383478 / 2380076
response@eltechcontrols.com
A-9/4/3, MIDC, Ambad, Nashik 422010
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