12 KV Compact Substation (CSS) Manufacturer in Bengaluru

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EL-Tech Controls manufactures and supplies the 12 KV Compact Substation in Bengaluru for distribution transformer centres, HT consumers, industrial plants, townships, hospitals and commercial buildings. Every panel is built at our Ambad MIDC, Nashik works, where we have made MV switchgear since 1995.

MSEDCL ApprovedPWD & MES ApprovedType Tested at ERDA, BarodaManufacturing Since 1995Delivery Across Bengaluru

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12 KV Compact Substation for Bengaluru's Power Distribution

Bengaluru is India's technology capital. Tech parks, data centres, electronics plants and apartment complexes keep adding new 11 KV transformer centres across the city. All components are housed in one enclosure with separate I/C and O/G compartments, natural ventilation and IP55 protection (IEC 60529), with doors fitted with double-point closing and flush handles for padlocking.

In Bengaluru, power is distributed by BESCOM. Our panels are approved by MSEDCL (C.E. Distribution), PWD (C.E. Electricals) and Garrison Engineers (MES), and are type-tested at ERDA, Baroda. Share your utility or consultant specification and we will confirm compliance before manufacturing. Each panel is built to suit the transformer rating and site layout, for indoor or outdoor use.

Product Details

The compact substation is designed for personnel safety where H.T. equipment is located in populated areas. It is designed and tested in accordance with IEC 62271-200 and contains a metering kiosk (CT and PT) and a medium voltage load break switch, suitable for all 11 KV H.T. consumers.

Material and Construction

  • Frame made of heavy steel sheet that protects all mechanical parts from dust, insects and rain.
  • Simple, compact and tested construction that does not age or deteriorate during long periods of inactivity.
  • Epoxy resin supporting insulators that withstand the electrodynamic stresses guaranteed by the switch.
  • 100% non-porous powder coating with provision for cable entry.

Safety Mechanisms

  • Independent quick break and make operating mechanism, with springs always in the 'off' position.
  • Load break switch with fully interlocked earthing blades.
  • Interlock between LBS and door: the door cannot open while the LBS is engaged.
  • Interlock between front door and LBS: the LBS cannot be engaged while the front door is open.
  • Interlock between LBS and earth switch: the earth switch disconnects first, and only then does the LBS engage.
  • Blowing of a single HRC fuse trips the LBS immediately to prevent single phasing.

Performance

  • The arc is extinguished quickly by self-generated air through three piston cylinders, one per pole, mounted in axis with the insulators.
  • The volume of blown air and the contact separation speed ensure reliable switching even in harsh conditions.

Technical Overview

ParameterDetails
Rated voltage12 KV (for 11 KV distribution systems)
Design standardIEC 62271-200
Degree of protectionIP55 as per IEC 60529
MeteringCT and PT metering kiosk
CompartmentsSeparate I/C and O/G compartments, natural ventilation
InsulatorsEpoxy resin
EnclosureHeavy steel sheet, powder coated, indoor / outdoor
ApprovalsMSEDCL C.E. Distribution, PWD C.E. Electricals, Garrison Engineers (MES)
Type testingERDA, Baroda

Advantages

  • Elegant and compact design
  • Uses minimum land area
  • Reduces cable length
  • Requires fewer jointing kits
  • Maintenance free
  • Easy and smooth operation
  • Safety interlocks
  • Unique and compact design
  • Elegant look
  • Low maintenance cost
  • No overhead lines required
  • Electrically safe, fully enclosed cubicle
  • Safety interlocks allow semi-skilled operation

Suitable for rooftops, basements and portable construction sites. It is easy to install and can be mounted on skid frames, channels with lifting hooks or portable trolleys.

Choose the Right Panel for Your Bengaluru Site

Panel typeBest for
12 KV LBSF PanelReplacing existing or new DP structures at any transformer centre
LBSF Coupled TypeSpace-constrained sites, basements and congested city areas
Feeder Pillar TypeTownships, hospitals and industries with more than one transformer
Feeder Pillar + CoupledMalls, business centres, IT parks and multi-townships
LBS Isolator PanelIsolation-only requirements
One I/C & Multiple O/G2 to 3 transformers at one location; a single cable saves up to 40% cost
Compact Substation11 KV HT consumers needing LBSF and metering in one IP55 enclosure

Applications in Bengaluru

  • IT parks and tech campuses in Whitefield, Electronic City and Outer Ring Road
  • Data centres
  • Engineering, machine tool and electronics units in Peenya, Bommasandra and Jigani
  • Apartment complexes and gated communities
  • Hospitals, malls and hotels

Frequently Asked Questions

Do you supply the 12 KV Compact Substation in Bengaluru?

Yes. EL-Tech Controls manufactures the 12 KV Compact Substation at its Ambad MIDC, Nashik works and supplies it to sites across Bengaluru, including Peenya, Bommasandra, Electronic City, Whitefield, Jigani and Hoskote.

Are your panels approved for use in Bengaluru?

In Bengaluru, power is distributed by BESCOM. Our panels are approved by MSEDCL (C.E. Distribution), PWD (C.E. Electricals) and Garrison Engineers (MES), and are type-tested at ERDA, Baroda. Share your utility or consultant specification and we will confirm compliance before manufacturing.

What is a 12 KV Compact Substation?

The compact substation is designed for personnel safety where H.T. equipment is located in populated areas. It is designed and tested in accordance with IEC 62271-200 and contains a metering kiosk (CT and PT) and a medium voltage load break switch, suitable for all 11 KV H.T. consumers.

What does an EL-Tech compact substation include?

It combines a medium voltage load break switch, a CT and PT metering kiosk and separate I/C and O/G compartments in one IP55 enclosure, designed to IEC 62271-200.

Is the 12 KV Compact Substation suitable for monsoon showers and dust in Bengaluru?

Yes. The fully enclosed heavy steel sheet body keeps rain, dust and insects away from the mechanism, so the panel works reliably indoors or outdoors in Bengaluru.

How do I get a quotation for the 12 KV Compact Substation in Bengaluru?

Call +91 98220 21564, email response@eltechcontrols.com or fill in the enquiry form with your transformer rating, number of transformers and site location in Bengaluru.

Areas We Serve in Bengaluru

  • Peenya
  • Bommasandra
  • Electronic City
  • Whitefield
  • Jigani
  • Hoskote
  • Doddaballapur
  • Nelamangala
  • Yeshwanthpur
  • Hebbal
  • Bidadi
  • Attibele

Why EL-Tech Controls

  • Over two decades of LBSF panel manufacturing
  • Easy and smooth operation, no overhead lines
  • Fully enclosed, electrically safe cubicle
  • Safety interlocks allow semi-skilled operation
  • Less space and low maintenance cost
  • Direct manufacturer supply to Bengaluru

Contact for Bengaluru Enquiries

+91 98220 21564
+91 253 2383478 / 2380076
response@eltechcontrols.com
A-9/4/3, MIDC, Ambad, Nashik 422010

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